44 Layers of Katharine Burr Blodgett

Whether you realize it or not, Katharine Burr Blodgett has made your life better. If you’ve ever looked through a viewfinder, a telescope, or the windshield of a car, you’ve been face to face with her greatest achievement, non-reflective glass.

Katharine was a surface chemist for General Electric and a visionary engineer who discovered a way to make ordinary glass 99% transparent. Her invention enabled the low-cost production of nearly invisible panes and lenses for everything from picture frames and projectors to eyeglasses and spyglasses.

Katharine’s education and ingenuity along with her place in the zeitgeist led her into other fields throughout her career. When World War II erupted, GE shifted their focus to military applications. Katharine rolled up her sleeves and got down in the scientific trenches with the men of the Research Lab. She invented a method for de-icing airplane wings, engineered better gas masks, and created a more economical oil-based smokescreen. She was a versatile, insightful scientist who gave humanity a clearer view of the universe.

Image via Distillations Magazine

Early Life and Education

Katharine Burr Blodgett was born in Schenectady, New York in 1898 to George Blodgett, a patent attorney for GE, and Katharine Burr. Tragedy beset the family a few weeks before Katharine was born when her father was shot and killed by a burglar. The family moved around for a few years after that, spending time in France and Germany so the children could be exposed to more languages. They eventually settled in New York City and Katharine was enrolled at Rayson, a prestigious private boarding school for girls.

When she was fifteen, Katharine won a scholarship to Bryn Mawr for the promise she showed in science and mathematics. She went back to Schenectady on winter break during her senior year at Rayson. While there, she toured GE’s Research Lab with Irving Langmuir, a scientist who had worked with her father. Langmuir was taken with Katherine’s great enthusiasm for science and encouraged her to continue studying math and physics so she could come back and claim a place in the lab.

Katharine graduated with a BA from Bryn Mawr in 1917. She took Langmuir’s advice and kept going, earning a master’s in physics from the University of Chicago just a year later. Anticipating a career of industrial research, Katharine focused her masters’ thesis on the chemical structure of gas masks and determined that charcoal would best absorb a variety of poisons.

Official drawing for Katharine’s barium stearate stepgauge via Google Patents

From Mere Assistant to Major Asset

That same year, Katharine started working as Langmuir’s assistant. Now she was officially GE’s first female research scientist, and Langmuir set her loose on some of his own early research into perfecting the lifespan of tungsten filaments.

Within a few years, Katharine realized she would need a doctoral degree in order to get anywhere at GE. Langmuir was able to pull some strings, and in 1924, Katharine enrolled at Cambridge University. She studied under renowned physicist Sir Ernest Rutherford of Cavendish Laboratory and, after two years, received the first PhD in physics that the University had ever awarded to a woman.

Meanwhile, back in Schenectady, Langmuir had been studying the chemistry of substance adhesion at the molecular level.  He’d discovered that when oily substances such as barium stearate are deposited on a substrate of water, they will spread and form a film on the surface that’s one single molecule thick. He was looking for practical uses for these mono-molecular films and encouraged Katharine to expand on his research when she returned to the States.

The KBB-GE Barium Stearate Stepgauge. Via List Lux

One day, Katharine tried dipping a metal plate into one of Langmuir’s films. The plate attracted some of the molecules and they formed the same type of mono-molecular coating, now known as a Langmuir-Blodgett film, on its surface. She dipped this plate into the filmy water over and over again, and the barium stearate built up on the plate in soapy, single-molecule layers. Their method of depositing single-layer films onto substrates culminated in the Langmuir-Blodgett trough, a lab apparatus the two invented to apply films and measure the resulting phenomena.

Katharine repeated the experiment and found that a different shade of soap bubble formed on the plate’s surface with each new layer of molecules. And these changes were consistent. Without fail, each layer would produce the same color every time. She had stumbled upon a new way of measuring the thickness of mono-molecular films by color-matching them to her established gradient.

As it happened, her method was much cheaper than anything else available at the time, and was far more accurate to boot. Katharine’s tool could measure in microinches, or one millionth of an inch, whereas existing methods measured only in thousandths. In 1952, she received a patent for her marvelous tool hack, the barium stearate stepgauge.

42 . . . 43 . . . Katharine dips glass into a mono-molecular film using the Langmuir-Blodgett trough. Via Wikipedia

The Future is Crystal Clear

Katharine’s greatest triumph came in 1938 when she discovered a way to make ordinary soda-lime glass 99% transparent. She found that coating it with exactly 44 mono-molecular layers of barium stearate via Langmuir-Blodgett trough creates a film with one-quarter the wavelength of white light. This coating causes the valleys and troughs of the two wavelengths to match up and cancel out, and no light is reflected back from the surface of the glass. More importantly, only 1% of the light coming in is blocked by the coating.

The only trouble with this magic film was its staying power—barium stearate is basically liquid soap, and is easily wiped away. A few days after Katharine’s discovery, a group of MIT researchers announced that they too had created transparent glass using calcium fluoride condensed in a vacuum. While their method wasn’t particularly lasting, either, both solutions provided valuable insights that led to the development of a hard, permanent coating involving a second type of glass containing metal.

Katharine in her natural habitat. Via The Free George

An Invisible Legacy

Between 1940 and 1953, Katharine was awarded eight U.S. patents and is listed as sole inventor on six of them. She received numerous accolades including a Francis Garvan medal from the American Chemical Society, and five honorary doctorate degrees.

Katharine retired from GE in 1963. She lived her entire adult life in Schenectady and was a fixture of the community theater in retirement. She remained active in a number of hobbies and even wrote funny poems. She never married or had any children, living primarily with other single women in Boston marriages.

Katharine went quite far in life, further than some people dare to dream of going even today. While it’s true that she received a much better education than most children of the era (especially girls), she was passionate about science and worked hard to get where she did. We as technophiles, scientists, and consumers are mired in Katharine’s invisible legacy that continues to inspire surface chemists today.

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